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So far has created 25 blog entries.

Ethics and their Relationship to Quality

In manufacturing, both ethics and quality come into play in important ways. But, it’s important to be able to differentiate the two. They are intimately related to each other, as  arises from three main factors: moral attitudes as a result of consciousness or awareness raising, culture as a result of education, and the application of standards as results of learning and training. Ethics amount to fundamental moral attitudes, binding values, and irrevocable standards.  […]

By |April 23rd, 2015|Manufacturing|

Quality vs. Compliance

Quality and compliance are both crucial components of the manufacturing process; but, it’s important to differentiate the two. Quality is defined as products and services that deliver intended performance, while compliance is defined as meeting regulatory requirements.

The strategic goals of most manufacturing companies include manufacturing competitive products, operating profitably, and growing their business in an environment of increasing globalization and elevated product development costs. In order to accomplish these goals, factories need to distribute quality and compliant products. So, let’s dig a bit deeper into what this means.

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By |April 14th, 2015|Quality Products|

Product Quality Requires Proper Training

The products you distribute for your company are a representation of your brand. These products bring back customers and turn them into promoters of your business. So, it’s necessary to have quality products. Quality is fundamental in creating a successful business.

Before placing an order with your overseas suppliers, does your company review the buy with your quality needs in mind? Is quality incorporated into the management policies of your company? Here, we’ll discuss why product quality requires proper training.

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By |April 9th, 2015|Quality Products|

The Importance of Manufacturing Traceability

The need for manufacturing traceability is increasing globally as commercial pressures grow to meet regulatory requirements. By mitigating the risk of product recalls, reducing manufacturing costs, and quality controlling end-to-end traceability of processes, organizations can reduce inefficiencies across the supply chain.

The key purpose of traceable manufacturing is its ability to help manufacturers easily determine when a problem occurred and its associated details. It takes two forms. The first is known as product tracking, which is the capability to follow the path of a specified unit of a product through the supply chain as it moves between organizations. Products are routinely tracked for obsolescence, inventory management, and logistical purposes.

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By |April 1st, 2015|Manufacturing|

3 Crucial Components to Prepare for a Product Inspection

In order to effectively prepare for a product inspection, you must first begin with a thorough checklist. An inspection checklist is typically prepared by the buyer’s quality department or by a third-party quality control (QC) firm. The checklist should be completed before manufacturing starts and attached as an appendix to the purchase order and/or the contract. An inspector will utilize the checklist during the process as soon as finished products come off the assembly line so that they can catch issues early on.

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By |March 23rd, 2015|Product Inspections|

What Assurance Can a Third Party Company Provide?

Manufacturing companies can gain a great deal of assurance by outsourcing supply chain management to a value-added third party logistics (3PL) provider. This type of company offers services that a factory alone cannot. Third party logistics provides an all-in-one solution for assembly, packaging, warehousing, and distribution, and can maximize profitability through combined knowledge and resources. Key areas in which companies can benefit by employing third party providers include: […]

By |March 17th, 2015|Product Inspections|

Third Party Service Providers: Who to Hire, What to Ask

During the manufacturing process, third party auditors are often employed to verify conformance to standards through the review of objective evidence and confirm the effectiveness of quality management systems in manufacturing factories, compliance with social accountability standards and verification of a factory’s capabilities and capacity. They provide a new set of eyes to view the operation, without the natural familiarity that occurs over time with regular staff in their day-to-day routine. Third party audits verify compliance to specific regulations or standards; depending on the audit scope these may include environmental, safety and hazard, quality, or social areas of evaluation. Third party auditors document any findings during their assessment and may provide companies a Corrective Action Plan that will allow companies  the opportunity to address observations and  improve their practices in order to perform at the highest levels. They may also offer companies assistance in achieving continuous improvement in business performance and risk management by registering the management systems as meeting the standards of a management system’s third party accreditation standards. […]

By |March 9th, 2015|Quality Products|

5 Lessons in Good Manufacturing Practices (GMP) Applicable to Any Consumer Product

Good manufacturing practices (GMP) are the practices required in order to conform to guidelines recommended by agencies that control authorization and licensing for manufacture and sale of food, drug products, and active pharmaceutical products (typically). These guidelines provide minimum requirements that a product must meet to assure that it is of high quality and do not pose any risk to the consumer or public. Here, we’ll cover five key lessons in GMP applicable to any consumer product.

  1. Clearly defined manufacturing processes

GMP covers all aspects of production from the starting materials, premises and equipment to the training and personal hygiene of staff. Detailed, written procedures are essential for each process that could affect the quality of the finished product. There must be systems to provide documented proof that correct procedures are consistently followed at each step in the manufacturing process – every time a product is made.   […]

By |March 5th, 2015|Manufacturing|

Why is it Crucial to Conduct Top of Production Inspections?

In manufacturing, issues arise constantly and for various reasons. The key to ensuring that issues don’t become catastrophic events is catching them early. That’s where Top of Production inspections come into play.

So, what’s the purpose of Top of Production (TOP) inspections and why are they important?

 

TOP inspections are performed on raw materials and initial samples respectively, in conjunction with product evaluations against pre-production pieces to ensure compliance with regulatory standards and client specifications. Product inspections at the start of production aim to help eliminate quality issues as early as possible, cutting potential costs, problems, and delays associated with problems discovered late in the development cycle. When 3% to 5% of the order is ready, a control on the first pieces out of the production lines is carried out as per pre-production samples, technical files, customer’s specification, and development history.

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By |February 10th, 2015|Inspections|

What Do the Inspections Results PASS, FAIL, HOLD, and NOT READY Mean?

When products are inspected, the result is the thing that matters most. It could be one of four things: Pass, Fail, Hold, and Not Ready. But, what does each really mean? Let’s discuss.

PASS

Although this may seem pretty self-explanatory, “Pass” means you’re in the safe zone. A product passes inspection when it follows your established AQL standards. This means there may be some defects found, but few enough that it is within the acceptable level. From inspecting raw materials in pre-production inspections through inspecting completed products in final random/pre-shipment inspections, each step needs to be completed with passing results in order for quality product to reach your customers.

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By |February 4th, 2015|Inspections|